The cold forging technology has been improving every now and then. Today, we have a newer technology that we didn’t have from previous years. One of the things that have been consistent with cold forging technology is the ability to ease the forging process.

There most important aspect of the cold forging technology that has been improving is the automation of most of the process. The forging does not require a lot human labor as it used to be. That’s something that stands out about advances in technology.

In this post, we are going to touch on some of the ways that cold forging technology is improving the forging process. Check out the following:

Higher Productivity for High-volumes

One of the biggest ways that cold forging technology is changing this industry is by enhancing the production rates. Modern technology is producing more than what the previous technologies used. With the increased automation of the process, the number of forgings produced per hour has been increased.

Material Savings and Cost Reduction

The utilization of the material has been one of the biggest benefits of cold forging. With the advancement in technology, material saving has also been improved, which has helped reduce production costs. Better near-net shapes are being produced today due to advanced technology.

Improved Part Integrity and Strength

The integrity and the strength of forgings have improved with the advancing cold forging technology. The current technology is capable of producing harder and more strong tools than before. Therefore, you can expect to get better quality forging today. As we advance in technology, there is no doubt that the quality will continue increasing improving.

Enhanced Appearance and Surface Finishing

There is no doubt that cold forging produces some of the most appealing forgings in appearance. That’s because the process is designed to produce neat-net shapes. But the advancing of technology has made it even better. Apart from just the appeal, the surface finishing of the forged has been improved.

Materials suitable for Cold Forging

The materials that can be cold forged have also increased with the advancing cold forging technology. The technology can now allow even hard metals to be forged. This includes steel metals and their alloys. Therefore, you can have a range of cold forged products to select from. The list of materials suitable for cold forging will be increasing as we progress.

If you are in the printing industry and using the gravure printing method, you have a rotogravure cylinder. This is the cylinder that carries the image to be transferred to the substrate.

There are many ways that you can maintain your rotogravure cylinder in perfect condition. That’s what we have for in this article. We have put together some of the crucial factors that you need to consider for proper maintenance of the rotogravure cylinder.

There are the best rotogravure cylinder maintenance tips:

Buy Good Quality

The first thing that you need to get right is the quality of the rotogravure cylinder. This is an important factor that most people get wrong. There are various qualities of rotogravure cylinders in the market, and you need to ensure that you are getting the best you can find in the market, depending on your needs.

Proper Engraving

With most people going for the engraving of the rotogravure cylinder, you need to consider the quality of the engraving. First, you ensure that you have the right engraving machine for the cylinders. The settings including the strength of the laser beam or the electronic beam. If the engraving beam is higher than the rotogravure cylinder can handle, you might damage it. Visit laserengravingmanufacturers for some of the best rotogravure cylinder engraving machines.

Safe Cleaning

For proper maintenance of the rotogravure cylinder, it must be kept clean of all foreign substances that can cause wear and tear. Avoid cleaning the rotogravure cylinder with acid liquids. In most cases, the manufacturer will provide you with a cleaning guide.

Proper Chrome and Copper layer Removal

One of the maintenance tips, but most people do not think it is, is the removal of the chrome and copper layers. You need to remove these layers regularly when engraving, but you need to remove them safely. The manufacturer or an engraving expert will provide you with a guide on how to remove these layers safely. Otherwise, you might have a problem with damaging the rotogravure cylinder.

Unlike cold and hot forging, warm extrusion is complex and requires highly skilled personnel and extrusion machines to deliver.

For a machine parts buyer, you need to consider a number of things to ensure that you are getting everything right. One of the things you need to consider is the manufacturer because if you get it wrong, you will never get the quality you need. Fortunately, there many good manufacturers around. Click here for one of the reliable manufacturers around.

The process of warm forging is not much different from others, especially the hot forging process. The production line is almost the same as the hot extrusion, with the only difference being the heating unit, which is not as large as the hot forging. However, everything else is the same as the hot forging.

Materials that can be warm extruded are also a bit different from cold forging. Though you can warm forge steel, not all steel allows can be forged using this process. The level of carbon content in the steel is one of the determining factors when selecting the steel slug to forge. This is an important factor to consider.

However, warm extrusion is widely used for the forging alloy of the so-called soft metals. There are alloys or aluminum, magnesium, and other metals that are hard for cold forging.

Whether they are cylindrical, rectangular, or square tubing, you can form them using the warm forging process.

Make sure that you are dealing with an experienced and reputable warm forging supplier.